An Integrated Energy Efficiency and Resource Optimization Framework for Manufacturing Industries: An Industrial Audit-Based Study

Authors

  • Dr. Ritesh Upadhyay Electrical Department, PP Savani University (SOE), Surat, Gujarat, India Author https://orcid.org/0009-0001-9970-7510
    Competing Interests

    The author declares no competing interests.

Keywords:

Energy Efficiency, Resource Optimization, Sustainable Manufacturing, Industrial Energy Management, Waste Heat Recovery, Renewable Energy Integration, IoT, Artificial Intelligence

Abstract

Manufacturing industries are among the largest consumers of energy and natural resources, making energy efficiency and resource optimization critical for sustainable industrial development. Existing studies typically treat energy audits, waste-heat recovery, renewable energy, and intelligent monitoring as separate measures rather than as one coordinated system. This paper presents an industrial-audit-based framework that links baseline energy and resource assessment, identification of losses, evaluation of improvement measures, and performance-indicator monitoring. The framework incorporates waste-heat management, renewable-energy options, and tracking of energy draw, power factor, boiler efficiency, and carbon footprint. Coordinated implementation is estimated to reduce total energy consumption by 25-30 percent. The approach is designed to be adaptable across manufacturing facilities and to support compliance with evolving sustainability requirements.

Downloads

Download data is not yet available.

Author Biography

  • Dr. Ritesh Upadhyay, Electrical Department, PP Savani University (SOE), Surat, Gujarat, India

    Assistant Professor-Electrical Department

    11+ years of industrial experience

References

[1] Ioshchikhes, B., Frank, M., & Weigold, M. (2024). A systematic review of expert systems for improving energy efficiency in the manufacturing industry. Energies, 17(19), 4780. https://doi.org/10.3390/en17194780

[2] Ibn Batouta, K., Aouhassi, S., & Mansouri, K. (2023). Energy efficiency in the manufacturing industry: A tertiary review and a conceptual knowledge-based framework. Energy Reports, 9, 4635-4653. https://doi.org/10.1016/j.egyr.2023.03.107

[3] Schmitt, T., Mattsson, S., Flores-Garcia, E., & Hanson, L. (2025). Achieving energy efficiency in industrial manufacturing. Renewable and Sustainable Energy Reviews, 216, 115619. https://doi.org/10.1016/j.rser.2025.115619

[4] Sheppard, P., & Rahimifard, S. (2019). Improving energy efficiency in manufacturing using peer benchmarking. Clean Technologies and Environmental Policy, 21, 1213-1235. https://doi.org/10.1007/s10098-019-01701-4

[5] Herrmann, C., & Thiede, S. (2009). Process chain simulation to foster energy efficiency in manufacturing. CIRP Journal of Manufacturing Science and Technology, 1(4), 221-229. https://doi.org/10.1016/j.cirpj.2009.06.005

[6] Bosu, I., Mahmoud, H., & Hassan, H. (2023). Energy audit and management of an industrial site based on energy efficiency, economic, and environmental analysis. Applied Energy, 333, 120619. https://doi.org/10.1016/j.apenergy.2022.120619

[7] Bertoldi, P. (2025). Energy-efficiency audits with specific focus on the industrial sector. In Energy Efficiency Audits. https://doi.org/10.4337/9781800376502.00018

[8] Lisauskas, A. (2022). Analysis of energy audits results and impacts: SMEs in Lithuania. Energy Efficiency. https://doi.org/10.1007/s12053-022-10052-x

[9] Anisimova, V. Y., et al. (2019). Energy audit of industrial enterprises on the basis of energy and resource saving evaluation. E3S Web of Conferences, 91, 03003. https://doi.org/10.1051/e3sconf/20199103003

[10] Schmitt, T., Olives Juan, S., Amouzgar, K., Hanson, L., & Urenda Moris, M. (2025). Optimizing energy efficiency and productivity in industrial manufacturing: A simulation-based optimization approach with knowledge discovery. Journal of Manufacturing Systems, 82, 748-765. https://doi.org/10.1016/j.jmsy.2025.07.008

[11] Ioshchikhes, B., Zink, R., et al. (2025). A holistic framework for developing expert systems to improve energy efficiency in manufacturing. Energies, 18(6), 1406. https://doi.org/10.3390/en18061406

[12] Andrijevskaja, J., & Volkova, A. (2025). Industrial energy use, efficiency, and savings: Methods for quantitative analysis. Energy Efficiency, 18(7), 76. https://doi.org/10.1007/s12053-025-10367-5

[13] Choi, J.-K., Thangamani, D., & Kissock, K. (2019). A systematic methodology for improving resource efficiency in small and medium-sized enterprises. Resources, Conservation and Recycling, 147, 19-27. https://doi.org/10.1016/j.resconrec.2019.04.015

[14] Hilmola, O.-P., Fobbe, L., von Haartman, R., & Hilletofth, P. (2025). Energy efficiency of manufacturing supply chains: Swedish survey findings. Frontiers in Energy Research, 13, 1619417. https://doi.org/10.3389/fenrg.2025.1619417 JMSAH - Journal of Multidisciplinary Sciences, Arts and Humanities Vol. 1(2) · 2026 · 11-24 © 2026 International Journal Press · Licensed under CC BY 4.0 Page 24

[15] Yin, S., Yang, X., Xu, Q., & Liu, G. (2025). Analysis and research of industrial value chain optimization model based on energy internet environment. Sustainable Energy Research, 12, 28. https://doi.org/10.1186/s40807-025- 00165-z

[16] Bonilla-Campos, I., Nieto, N., del Portillo-Valdes, L., Manzanedo, J., et al. (2020). Energy efficiency optimisation in industrial processes: Integral decision support tool. Energy, 191, 116480. https://doi.org/10.1016/j.energy.2019.116480

[17] Gao, K., Huang, Y., Sadollah, A., & Wang, L. (2020). A review of energy-efficient scheduling in intelligent production systems. Complex and Intelligent Systems, 6, 237-249. https://doi.org/10.1007/s40747-019-00122-6

[18] Allwood, J. M., Ashby, M. F., Gutowski, T. G., & Worrell, E. (2011). Material efficiency: A white paper. Resources, Conservation and Recycling, 55, 362-381. https://doi.org/10.1016/j.resconrec.2010.11.002

[19] Kumar, V., Shankar, R., & Yadav, S. S. (2012). Green supply chain management: Indian automotive case. Journal of Cleaner Production, 35, 234-242.

[20] May, G., Stahl, B., Taisch, M., & Kiritsis, D. (2017). Energy management in manufacturing: From literature review to a conceptual framework. Journal of Cleaner Production, 167, 1464-1489. https://doi.org/10.1016/j.jclepro.2016.10.191

[21] Salonitis, K. (2020). Energy efficiency of manufacturing processes and systems: An introduction. Energies, 13(11), 2885. https://doi.org/10.3390/en13112885

[22] Madaminov, B., Saidmurodov, S., Saitov, E., Jumanazarov, D., Alsayah, A. M., & Zhetkenbay, L. (2025). Multiobjective optimization framework for energy efficiency and production scheduling in smart manufacturing. International Journal of Industrial Engineering and Management, 16(3), 283-295. https://doi.org/10.24867/IJIEM-389

[23] Sharma, S., Kumar, R., Sundararajan, M., & Pandey, J. K. (2017). Environmental issues of thermal power generation and its control measures. International Journal of Engineering Sciences and Research Technology, 4- 11.

[24] Pandey, J. K., & Kumar, R. (2025). Governing the algorithmic agent: Confronting overt and covert challenges to justice and the future of work. International Journal of Law Management and Humanities, 8(4), 1974-1984. https://doij.org/10.10000/IJLMH.1110648

Downloads

Published

13-09-2026

Data Availability Statement

The data supporting the findings of this study are available on request from the corresponding author.

How to Cite

An Integrated Energy Efficiency and Resource Optimization Framework for Manufacturing Industries: An Industrial Audit-Based Study. (2026). Journal of Multidisciplinary Sciences, Arts and Humanities, 1(2), 11-24. https://ijpress.com/jmsah/article/view/48

Similar Articles

1-10 of 14

You may also start an advanced similarity search for this article.